Projects

A selection of recent composite boat building, repairs, and refits completed across the Sunshine Coast and South East Queensland.

Marine Composite Construction

Structural Build Process

Composite structural fit-out completed on a 55ft carbon catamaran, including bulkheads, hatch installations, and internal bonding work.

A collage of six images showing the construction process of a custom boat, specifically a catamaran. The images include top side assembly, bulkhead assembly, hull demould and cradle, interior structural fitout, and other stages. The process emphasizes precision assembly and high standards.

  • Structural bulkheads

  • Composite bonding

  • Hatch installations

  • Internal fit-out

Scope of Work

Built to engineered specifications with a focus on structural integrity and long-term performance.

Detail Work & Custom Fitouts

Custom Fitout – Helm Cup Holder Installation

Clean, integrated carbon fibre cup holders built into the helm station for durability and everyday usability.

Collage of custom carbon fiber cup holder installation process, showing components, finished detail, installation during work, and practical usage.

Scope of Work

  • Custom layout and positioning within helm station

  • Precision cut-outs and integration into existing structure

  • Bonding and composite finishing for durability

  • Clean alignment with helm controls and surrounding surfaces

Custom staircase installation completed as part of the structural fit-out on this composite catamaran.


Each step was precision positioned, bonded and laminated to engineering specifications, ensuring long-term strength, durability and a clean integrated finish.

Structural Stair Installation – Catamaran

Compilation of images showing the process of installing a custom composite staircase. The images include a rough cut of the stair structure, dry fit and set out, structural bonding, installation process, carbon laminate detail, penetration readiness, and final assembly with structural ties. The setup aims for a clean, durable finish.

  • Layout and positioning of structural stair treads

  • Preparation and surface conditioning for secondary bonding

  • Bonding of steps using structural adhesive system

  • Filleting and composite taping to engineering specifications

  • Integration into surrounding hull structure

  • Final fairing and preparation for finish stages

Scope of Work

Custom under floor plumbing and composite penetrations completed.

This stage includes grey water drainage, bulkhead penetrations, underfloor plumbing fitout, and integrated shower sump installation. All sealed and bonded for a strong, watertight, long-lasting result.

Under Floor Plumbing & Penetrations – Catamaran

Images showing plumbing and sealing work underneath a floor, including a pipe opening, insulation foam, a body block, and sealing materials for waterproofing.

Scope of Work:

  • Bulkhead penetration reinforcement

  • Grey water drainage system installation

  • Underfloor plumbing layout and routing

  • Shower sump integration

  • Composite sealing and bonding

Repairs & Custom Alterations

Repair/Alteration - Rudder Tube & Bearing Replacement

Replacement of existing rudder tubes with a fully integrated rudder bearing system, delivering smooth, precise steering and long-term reliability.

A collage of images showing the process of rudder tube and bearing replacement for offshore vessel. The main image shows a finished installation with a white rudder tube and blue piping. The smaller images include access and removal of the old component, precision setup with a tool on a table, composite reinforcement on the rudder tube, a structural bond around the base of the rudder, and an internal view of the hollow rudder tube. Text descriptions highlight steps such as access and removal, precision setup, composite reinforcement, structural bonding, and finished installation. Additional text explains the goals of structural repair, alignment, reinforcement, and long-term reliability.

Scope of Work:

  • Removal of existing rudder tubes and bearings

  • Access cut and preparation of surrounding structure

  • Precision alignment setup for new rudder system

  • Installation of new rudder tubes and bearing housings

  • Structural composite bonding and reinforcement

  • Sealing and finishing for long-term durability

Composite Parts & Moulds

Custom composite parts and moulds manufactured for vessel modifications.

This process includes mould preparation, gelcoat application, composite layup, and final demoulding. Delivering strong, precise, and durable components built for marine environments.

A collage showing the process of making custom composite parts and molds. It includes images of composite molds, L-shaped mold, finished composite part, mold layup, mold prep and gelcoat, and demolding. The workspace appears industrial and organized, emphasizing strength, precision, and durability in the manufacturing process.

Scope of Work:

  • Composite mould fabrication

  • Gelcoat preparation and application

  • Carbon and fibreglass layup

  • Structural part manufacturing

  • Precision demoulding and finishing

Vacuum infused composite panels engineered for maximum strength, reduced weight, and consistent resin control throughout the laminate process.

Epoxy Resin Infusion

A promotional image for epoxy resin infusion technology, showcasing several stages of the manufacturing process in a workshop. The image features a diagram with key benefits: maximum strength, no air in the laminate, and 100% resin ratio control, alongside photos of workers preparing and assembling fiberglass molds with resin tubes and infusion systems.

Location: Sunshine Coast, QLD

Scope of Work

  • Epoxy resin infusion setup

  • Vacuum bagging and laminate preparation

  • Resin feed and vacuum line installation

  • Composite panel manufacturing

  • Structural laminate consolidation

  • Precision resin-to-fibre ratio control

  • Lightweight high-strength composite construction

See somthing that interests you?

Enquire now

Contact Us

Built right. Built to last.