Marine Composite Construction

Structural Build Process

Composite structural fit-out completed on a 55ft carbon catamaran, including bulkheads, hatch installations, and internal bonding work.

• Structural bulkheads

• Composite bonding

• Hatch installations

• Internal fit-out

Scope of Work

Built to engineered specifications with a focus on structural integrity and long-term performance.

Detail Work & Custom Fitouts

Custom Fitout – Helm Cup Holder Installation

Clean, integrated carbon fibre cup holders built into the helm station for durability and everyday usability.

Scope of Work

• Custom layout and positioning within helm station

• Precision cut-outs and integration into existing structure

• Bonding and composite finishing for durability

• Clean alignment with helm controls and surrounding surfaces

Custom staircase installation completed as part of the structural fit-out on this composite catamaran.

Each step was precision positioned, bonded and laminated to engineering specifications, ensuring long-term strength, durability and a clean integrated finish.

Structural Stair Installation – Catamaran

• Layout and positioning of structural stair treads

• Preparation and surface conditioning for secondary bonding

• Bonding of steps using structural adhesive system

• Filleting and composite taping to engineering specifications

• Integration into surrounding hull structure

• Final fairing and preparation for finish stages

Scope of Work

Custom under floor plumbing and composite penetrations completed.

This stage includes grey water drainage, bulkhead penetrations, underfloor plumbing fitout, and integrated shower sump installation. All sealed and bonded for a strong, watertight, long-lasting result.

Under Floor Plumbing & Penetrations – Catamaran

Scope of Work:

• Bulkhead penetration reinforcement

• Grey water drainage system installation

• Underfloor plumbing layout and routing

• Shower sump integration

• Composite sealing and bonding

Repairs & Custom Alterations

Repair/Alteration - Rudder Tube & Bearing Replacement

Replacement of existing rudder tubes with a fully integrated rudder bearing system, delivering smooth, precise steering and long-term reliability.

Scope of Work:

• Removal of existing rudder tubes and bearings

• Access cut and preparation of surrounding structure

• Precision alignment setup for new rudder system

• Installation of new rudder tubes and bearing housings

• Structural composite bonding and reinforcement

• Sealing and finishing for long-term durability

Composite Parts & Moulds

Custom composite parts and moulds manufactured for vessel modifications.

This process includes mould preparation, gelcoat application, composite layup, and final demoulding. Delivering strong, precise, and durable components built for marine environments.

Scope of Work:

• Composite mould fabrication

• Gelcoat preparation and application

• Carbon and fibreglass layup

• Structural part manufacturing

• Precision demoulding and finishing

Vacuum infused composite panels engineered for maximum strength, reduced weight, and consistent resin control throughout the laminate process.

Epoxy Resin Infusion

Location: Sunshine Coast, QLD

Scope of Work

• Epoxy resin infusion setup

• Vacuum bagging and laminate preparation

• Resin feed and vacuum line installation

• Composite panel manufacturing

• Structural laminate consolidation

• Precision resin-to-fibre ratio control

• Lightweight high-strength composite construction

See somthing that interests you?

Enquire now

Built right. Built to last.